Technical Quality Control
We adhere strictly to CE and GMP standards in manufacturing our equipment. Our machines are fully CE-certified, with electrical components holding both CE and CUL certifications. Additionally, the entire machine complies with GMP pharmaceutical production quality management standards, ensuring reliable and safe operation.
- Control of Processing Conditions
We establish detailed process cards, workflows, and technical requirements, ensuring operators fully understand the technical specifications. Equipment maintenance and accuracy are monitored to guarantee optimal performance.
- Inspection and Control of Processed Products
Our process includes rigorous supervision and inspection to ensure all components are manufactured according to process guidelines and blueprints. Only fully inspected and approved components proceed to the next stage.
- Management of Non-Conforming Parts
For defective components, we conduct a root cause analysis and instruct manufacturing units to address the issues. Actions include product rectification, rework, or repair. We meticulously document and review the repair process, ensuring quality standards are met for repaired components.
- Handling Design Modifications
During production, any required design modifications are documented by the original design unit and subjected to review by the supervising engineer and project stakeholders. Only upon agreement and sign-off from all parties, including the client, are changes implemented. Modifications are managed to ensure no compromise in equipment quality.
- Protection of Components and Finished Products
We ensure the proper storage and handling of qualified parts and products. Measures are taken to prevent contamination, rust, or system failures, safeguarding components, spare parts, and finished goods against loss or damage.
Quality Control for Raw Materials Before Production
All components are crafted from premium AISI304 and AISI316 stainless steel, ensuring durability and performance. Electrical components are sourced from top global and domestic brands such as Schneider, Sick, and INOVANCE, guaranteeing superior reliability.
Raw Material Incoming Inspection Standards and Measures
- Packaging Integrity and Label Verification
Inspect the packaging for any damage, deformation, or leakage.
Verify that labels are clear and complete, including the product name, specifications, manufacturer details, and other essential information.
- Material Defect Check
Examine materials for visible defects such as cracks, deformation, or rust.
For materials with color requirements, ensure the color adheres to the specified standard.
- Quantity Confirmation
Cross-check delivery notes with purchase orders to verify the consistency of product names, specifications, and quantities.
Use calibrated weighing or measuring tools to confirm the delivered quantity matches the order.
- Quality Certification Documents
Ensure that all raw materials are accompanied by a certificate of compliance with national or industry standards.
For critical materials, request additional inspection reports from suppliers to verify compliance.
- Sampling Inspection
Determine the sampling plan based on material type, batch size, and quality stability, following national or industry standards.
Conduct tests such as chemical composition analysis and mechanical performance evaluation. Document findings in the internal "Incoming Material Inspection Report."
- Non-Conforming Material Handling
Reject and prevent the storage of non-compliant materials.
Process and track these materials according to company policies, including notifying suppliers for replacement or corrective action.
- Data Entry
Update the inventory management system with details of newly received materials, including type and status, to ensure accurate stock records.
Quality Control for Equipment During Production
- Raw Material Preparation
Select appropriate materials based on the equipment design requirements and deliver them to the parts processing workshop.
- Parts Processing
Follow the design blueprints with precision during processing. Ensure every step is executed meticulously, avoiding skipped procedures or incomplete processing.
- Assembly and Debugging
Assemble equipment strictly according to the assembly drawings. Apply thread-locking adhesive to every screw to prevent loosening and thoroughly test the equipment to ensure optimal performance.
Finished Equipment Quality Control
After production, your machine undergoes a thorough inspection to ensure it meets all design and manufacturing standards. We conduct trial testing with your sample materials and packaging to ensure precision within a 1% margin of error, fully aligning with your requirements. Before shipment, a secondary quality check is carried out, including an inspection of the overall appearance, performance testing, and verification of all required documentation. Your equipment also undergoes a two-hour trial run, focusing on key systems like the filling mechanism to confirm reliability and efficiency. Once testing is complete, your machine is cleaned, securely packaged, and crated to ensure it arrives at your facility in perfect condition. This comprehensive process is designed to provide you with a reliable and high-performing solution tailored to your needs.
Quality Control for Equipment Dispatch
- Preparing Your Dispatch Order Our team issues a detailed dispatch or transfer order tailored to your requirements, including the shipping address, product specifications, and quantities. All orders are securely archived for easy traceability.
- Selecting Your Goods Warehouse staff carefully select items from inventory based on your order. Each product is thoroughly checked and packaged securely to ensure it reaches you in perfect condition.
- Verifying Your Order A complete verification process ensures your dispatch order matches the selected goods. We double-check product names, quantities, and specifications while inspecting the outer packaging for any issues. Proper handover procedures are conducted to keep everything seamless.
- Shipping to You Once your goods are ready, we oversee the loading process and ensure all necessary documents, such as invoices and insurance, accompany the shipment. This guarantees your order arrives safely and accurately at your specified location.
